Key Points
- Medical device parts manufacturers are responsible for developing hundreds of components for medical devices and delivering them to the final assembly line.
- Medical device component manufacturers specialize in creating a wide range of parts for different types of medical devices.
- Medical device component manufacturers use injection mold manufacturing to produce plastic parts at a high-volume production level.
- Another way that medical device companies create components for medical devices is by using Electrical Discharge Machining (EDM) services.
- Electronic components for medical devices are often joined together using soldering.
- Soldering is often confused with ultrasonic welding, but the two processes are different.
- A wide range of metal and plastic components for medical devices are manufactured using a Computer Numerical Controlled machine, also known as CNC milling.
The Role of a Medical Device Parts Manufacturer
When you’re about to manufacture a new medical device, there are a variety of paths to choose from. You can find a single-source manufacturing company that takes on every aspect of the manufacturing process in-house or use a medical device component manufacturer that specializes in different parts of the process.
Medical device component manufacturers are also known as device parts manufacturers. Medical device parts manufacturers are responsible for developing hundreds of components for medical devices and delivering them to the final assembly line.
Different Types of Components for Medical Devices
Medical device component manufacturers specialize in creating a wide range of parts for different types of medical devices:
Plastic Parts
Medical device component manufacturers use injection mold manufacturing to produce plastic parts at a high-volume production level. During the injection molding process, plastic or other raw materials are injected into the mold, where the molten plastic sets to fit the mold.
After the injection mold cycle, the plastic parts are cooled before taken out of the mold and sent to the device’s production facility.
Different types of medical device components typically created using injection mold manufacturing include:
- Surgical components and equipment
- Implant components
- Drug delivery components and equipment
- Housing and casings for lab equipment
Another way that medical device companies create components for medical devices is by using Electrical Discharge Machining (EDM) services. EDM is a technique that uses an electric current to cut and manufacture complex components for medical devices. The EDM process can cut any conductive material like steel, titanium, aluminum, and brass for a medical device component. EDM is commonly used to create a wide range of spinal, trauma, micro, and dental implants.
Electronic Components
Electronic components for medical devices are often joined together using soldering. The soldering process includes joining together metal items by melting one piece into the joint of another. Soldering is often confused with ultrasonic welding, but the two processes are different—soldering involves melting the component pieces to join them together, but welding uses vibrations to create a weld at the joint between the separate plastic parts.
Soldering is commonly used to develop components like:
- Electronics in MRI and CT scanning equipment
- Medical endoscopes
- Diagnostic equipment
- Sensors for temperature-sensitive devices
- Imaging equipment for handheld monitoring devices
Other Metal and Plastic Components
A wide range of metal and plastic components for medical devices are manufactured using a Computer Numerical Controlled machine, also known as CNC milling. The CNC milling process is controlled with a programmable code software system that mills metal or plastic materials blocks, creating a high-quality medical device component.
CNC milling creates unique medical component shapes and designs for a wide range of products like:
- Medical implants
- Surgical instruments
- Ultrasound equipment
- Stents
- Pacemaker parts
The milling procedure uses cylindrical cutting tools that can rotate in multiple directions and come with various attachments based on the device’s requirements. CNC milling is similar to drilling or cutting, but it’s much more precise.
An Experienced Medical Device Component Manufacturer
At Remington Medical, we’re not only a single-source contract manufacturer for medical instruments and supplies, but we’re also a medical device component manufacturer, providing customers with high-quality components for medical devices. From injection molding to CNC milling services, we provide you with the right components for your device, work with your outside vendor, and deliver the components to your manufacturer of record. If you have your next medical device scoped out and are looking for an experienced medical device component manufacturer to provide you with advanced components using innovative manufacturing processes, contact our specialists today.
